Bernard Welder MIG Gun Configurator User Manual

Air-Cooled Automatics  
Issued March 2008 • Index No. SPEC ACA-1.1  
MIG Gun Configurator  
All Guns are Not Created Equal.  
A MIG gun should be durable, easy to  
use and customized to your specific  
application. Our MIG guns put you in  
control: you choose the options you  
need and we'll build a gun to last.  
Air-Cooled Automatic MIG  
gun without cable shown with  
Centerfireconsumables  
MIG gun configurator allows easy, precise  
customization of just the right A/C Automatic  
MIG gun for your welding job.  
Amperage ratings at 100% duty cycle with CO  
gas: 300 and 500 amps.  
2
Power cable equipped guns available in lengths  
to fit many applications.  
Necks available in numerous length and bend  
angles for maximum accessibility.  
Contact tip options include Centerfireand Quik  
Tipand are available in wire sizes from .023"  
(0.6 mm) to 1/8" (3.2 mm).  
Direct plugs connect to wire feeders and  
machines from most major manufacturers.  
Made with  
Pride and without  
Compromise in the USA  
®
Bernard  
An Illinois Tool Works Company  
449 West Corning Road, Box 667  
Beecher, Illinois 60401 USA  
Phone: 800-946-2281 (US Only) 708-946-2281 (Outside US)  
Fax: 708-946-6726  
For more information, visit us at BernardWelds.com  
 
Guns With Cable  
ACC  
30  
048  
C
0
8
E
B
Gun Type Amperage Cable  
Barrel Length Neck  
Contact  
Tip  
8 Centerfire  
Wire Size  
Direct  
Plug  
No  
No  
ACC  
A
B
C
0
Length  
30 300 amp  
3-5/8" (9.2 cm)  
6-5/8" (16.8 cm)  
9-5/8" (24.5 cm)  
A
B
C
D
E
H
I
.023" (0.6 mm)  
Neck  
Neck  
B
Bernard®  
48" (1.2 m)  
048  
060  
072  
096  
120  
180  
50 500 amp  
.030" (0.8 mm)  
.035" (0.9 mm)  
.039" (1.0 mm)  
.045" (1.2 mm)  
.052" (1.4 mm)  
1/16" (1.6 mm)  
5/64" (2.0 mm)  
3/32" (2.4 mm)  
7/64" (2.8 mm)  
1/8" (3.2 mm)  
5 Quick Tip  
Note: Centerfire  
includes D-1  
gas diffuser and  
N5818-C nozzle.  
M
L
T
Miller®  
60" (1.5 m)  
72" (1.8 m)  
96" (2.4 m)  
120" (3.0 m)  
180" (4.6 m)  
Lincoln®  
Tweco 4®  
Euro®  
Barrel Without  
Spring  
D
E
F
3-5/8" (9.2 cm)  
6-5/8" (16.8 cm)  
9-5/8" (24.5 cm)  
E
Quick Tip  
W
Tweco 5®  
includes D118Q  
gas diffuser and  
N1C58Q nozzle.  
K
L
M
N
See Fig. B on back page  
See Fig. C on back page  
Note: Other lengths  
available. Contact  
Cusomer Service for  
details.  
Aluminum Wire  
Size  
Q
R
S
.035" (0.9 mm)  
3/64" (1.19 mm)  
1/16" (1.6 mm)  
Air-Cooled Automatic Part Number  
ACD40060BD8IB is an example of a typical configuration. It was built using the Guns With Cable and Neck configurator and consists of a 400 amp  
60" power cable, 6-5/8" barrel, rotatable medium 45˚ neck, Centerfire1/16" contact tip and Bernard® direct plug.  
ACD  
30  
060  
B
D
8
I
B
Gun Type Amperage Cable  
Barrel  
Length  
Neck  
Contact Wire Size  
Direct  
Plug  
With  
Neck  
Rotatable, 30° QT2-30  
ACD  
A
B
C
D
E
F
Length  
Tip  
8 Centerfire  
30 300 amp  
A
B
C
D
E
H
I
K
L
M
N
.023" (0.6 mm)  
.030" (0.8 mm)  
.035" (0.9 mm)  
.039" (1.0 mm)  
.045" (1.2 mm)  
.052" (1.4 mm)  
1/16" (1.6 mm)  
5/64" (2.0 mm)  
3/32" (2.4 mm)  
7/64" (2.8 mm)  
1/8" (3.2 mm)  
Short  
B
Bernard®  
48"  
3-5/8"  
(9.2 cm)  
048  
060  
072  
096  
120  
180  
A
B
C
50 500 amp  
Rotatable, 45° QT2-45  
Short  
(1.2 m)  
5 Quick Tip  
Note: Centerfire  
includes D-1  
gas diffuser and  
N5818-C nozzle.  
M
L
T
Miller®  
60"  
(1.5 m)  
6-5/8"  
(16.8 cm)  
Lincoln®  
Tweco 4®  
Euro®  
Rotatable, 30° QT3-30  
Medium  
72"  
(1.8 m)  
9-5/8"  
(24.5 cm)  
Rotatable, 45° QT3-45  
Medium  
E
Quick Tip  
96"  
(2.4 m)  
Barrel With-  
out Spring  
W
Tweco 5®  
includes D118Q  
gas diffuser and  
N1C58Q nozzle.  
Straight, 3" 180° QT-180-3  
(7.6 cm)  
120"  
(3.0 m)  
3-5/8"  
(9.2 cm)  
D
E
F
Straight, 5" 180° QT-180-5  
(12.7 cm)  
180"  
(4.6 m)  
6-5/8"  
(16.8 cm)  
See Fig. B on back  
page  
9-5/8"  
(24.5 cm)  
Aluminum Wire  
Size  
Note: Other lengths  
available. Contact  
Cusomer Service  
for details.  
See Fig. C on back  
page  
Q
R
S
.035" (0.9 mm)  
3/64" (1.19 mm)  
1/16" (1.6 mm)  
 
Barrel and Cable Length  
FIGURE A  
FIGURE B  
FIGURE C  
Barrel  
Length  
Cable  
Length  
Barrel Without  
Spring  
(spring replaced  
with end cap)  
Barrel  
Length  
Pitch Rack  
Pitch rack kit part number: 1880159  
• Pitch rack kit includes 2 mounting  
screws and rack  
• Note: only fits guns with 9-5/8" barrel  
• 32 pitch  
©2008 Bernard  
Printed in U.S.A.  
 

Bionaire Electric Heater BH3699 User Manual
Blaupunkt Car Stereo System Hollywood C30 User Manual
Briggs Stratton Portable Generator PRO6500 User Manual
Brinkmann Charcoal Grill 810 3810 S User Manual
Carrier Thermostat TB PAC User Manual
Casio PDAs Smartphones PV S6100 User Manual
CBC VCR CTR 030NC 2 User Manual
Char Broil Stove 5101194 User Manual
Chicago Electric Cordless Saw 69683 User Manual
Chief Manufacturing Projector SL 236 User Manual