Briggs Stratton Portable Generator 040229 2 User Manual

Home Generator Systems  
Illustrated Parts List  
Model  
040229-2  
12000 Rated Watts  
Home Generator System  
Manual No. 194689A Rev. B (03/28/2008)  
 
Illustrated Parts List - Main Unit  
Item Part #  
Description  
Item Part #  
Description  
1
2
3
4
5
6
7
8
9
U203030GS  
BASE, Mounting  
50 692062  
SCREW  
198899GS  
24910GS  
194683GS  
194829GS  
194830GS  
195936GS  
202382GS  
*
MOUNT, Vibration  
51 NSP  
ASSY, Alternator (see page 7)  
SHCS, M8 - 1.25 x 20  
DECAL, Caution Hot Surface  
GASKET  
HHS, Trilobular 5/16 - 18 x 1/2  
SOLENOID, Gas Fuel  
FITTING, Coupling  
52 40976GS  
53 193506GS  
54 806425  
REGULATOR  
55 198758GS  
56 194681GS  
57 198928GS  
58 56893GS  
59 201282GS  
MUFFLER  
BRACKET, Mounting Solenoid  
FITTING, 1/2 Flare 3/8 - 18 NPT  
HHCS, M8 - 1.25 x 12  
HHCS, M6 - 1.0 x 30  
WASHER, 1/4 Lock  
NUT, M6 - 1.0  
BASE, Muffler Box  
KIT, Insulation, Muffler Base  
CRIMPTITE, 10 - 24 x 1/2  
ASSY, Bulkhead, Alternator End w/  
Insulation  
10 *  
11 *  
12 *  
60 198929GS  
61 194682GS  
62 194680GS  
63 192445GS  
64 *  
KIT, Insulation, Muffler Box  
COLLECTOR, Muffler Box  
BOX, Muffler Top  
SCREW. 10 - 32 x 5/8  
PPHMS, 4-40 x 0.19  
WASHER, Lock #4  
SWITCH, Oil Temp  
WIRE-A  
SOLENOID/BRACKET  
DECAL, Requirements, Fuel  
ENGINE  
FUEL HOSE  
CLAMP  
13 B4300GS  
14 194818GS  
15 198593BGS  
16 198913GS  
17 185939VGS  
18 *  
HHS, Trilobular, 1/4 - 20 x 1/2  
BATTERY  
WIRE-A, Red  
KIT, Battery Hardware  
WIRE-A, Black  
HHCS, M8 1.25 x 16  
BRACKET, Muffler Mounting Base  
WASHER, Flat 5/16 - M8  
HOSE, Oil Drain  
DECAL, Oil Drain  
HHCS, 5/16 - 18 x 1  
NUT, 5/16 - 18  
WASHER, Lock 5/16 - M8  
HHCS, 5/16 - 24 x 3/4 SEMS  
HHCS, 1/4 - 20 x 1  
HHCS, 5/16 -18 x 1 - 3/4  
BRACKET, Alt Support  
PLATE, Blocking Air, Alt  
NUT, 1/4 - 20 Flange, Nylok  
WASHER, Shakeproof Ext. M6-1/4  
WIRE, Ground  
65 *  
66 186205GS  
67 198593CGS  
68 691656  
70 205397GS  
900 §  
19 201824GS  
20 *  
23 1723165SM  
24 186649GS  
25 *  
901 843644  
902 843438  
26 *  
27 *  
28 *  
Items Not Illustrated  
199327GS  
194689GS  
MS3792  
29 *  
MANUAL, Install  
MANUAL, Operator’s  
MANUAL, Engine  
KIT, Manual/Accessory HGS  
PAINT, Touchup, Grey 1/2 oz Bottle  
PAINT, Touchup, Sliver 1/2 oz Bottle  
CAP, Funnel Oil Bottle  
HOSE, Flex  
KIT, Led Remote  
KIT, Decals, Service  
30 *  
31 B198897GS  
32 200013GS  
33 194005GS  
34 *  
204516GS  
198810GS  
198811GS  
B3518GS  
202295GS  
198866GS  
198918GS  
35 186790HGS  
36 *  
37 *  
38 *  
WASHER, Lock, M10  
NUT, Hex, M10 - 1.5  
HHCS, 1/4 - 20 x 3/4  
BRACKET, Engine Mounting  
DUCT, Air  
39 B198896GS  
40 201817GS  
41 199999GS  
42 *  
Optional Accessories  
199475GS  
PTHS, #6 x 1/2"  
PAINT, Touchup, Spray, Silver, 12oz  
PAINT, Touchup, Spray, Gray, 12oz  
KIT, Cold Weather (Includes Battery  
and Oil Warmers)  
WASHER, Lock 3/8  
HHCS, 3/8 - 16 x 1-1/4  
WIRE  
199474GS  
6030  
43 *  
44 186790CGS  
45 186206GS  
46 *  
PLATE, Switch Oil Temp  
NUT, Hex 1/4 - 20  
* - Items without part numbers are common fasteners and  
are available at local hardware stores.  
§ - Contact Engine Manufacturer  
47 *  
48 *  
49 B4260GS  
WASHER, M6, Flat 1/4  
HHCS, M10 - 1.5  
DISK, Engine Air  
3
 
Exploded View - Enclosure  
4
BRIGGSandSTRATTON.COM  
 
Illustrated Parts List - Enclosure  
Item Part #  
Description  
Item Part #  
Description  
1
2
3
197275GS  
PAD, Mounting w/Holes  
BASE, Mounting  
16 199629GS  
17 203303GS  
18 195733GS  
19 195935GS  
20 203029GS  
21 198893GS  
SEAL, Foam, Engine Air  
INSULATION, Engine Door, Bottom  
MOUNT, Tie Wrap  
U203030GS  
198991GS  
ASSY, Bulkhead, Engine End  
. . . . . . . Bulkhead, Engine End  
. . . . . . . Decal, Fuel Inlet  
. . . . . . . Seal, Foam  
DUCT, Rubber Alternator  
ADAPTER, Alternator  
ASSY, Roof/Siderails  
. . . . . . . Seal, Foam Engine Air  
. . . . . . . Bushing, 1-1/2  
. . . . . . . Weldment Roof/Siderails  
. . . . . . . Insulation  
22 201282GS  
. . . . . . . Bushing, 1-3/8  
ASSY, Bulkhead, Alternator End  
. . . . . . . Plug, Dome 1-1/2  
. . . . . . . Pin, Hinges with Hardware  
. . . . . . . Decal, Caution Hot Muffler  
. . . . . . . Seal, Foam  
4
5
6
198986GS  
ASSY, Door, Engine. End  
. . . . . . . Pin, Hinges with Hardware  
. . . . . . . Bracket, Muffler  
. . . . . . . Weldment, Door Engine End  
. . . . . . . Insulation, Top  
23 200409GS  
DECAL, Caution Hot Muffler  
COVER, Air Intake Alternator  
ASSY, Vent, Exhaust  
CLIP, Tree  
ASSY., Vent, Alternator  
SEAL, Foam  
COVER, Air Intake Engine  
INSULATION, Engine Door, Top  
SEAL, Foam  
. . . . . . . Insulation, Bottom  
24 194679GS  
25 198926GS  
26 B1797GS  
27 198927GS  
28 198888GS  
29 194694GS  
30 203302GS  
31 197312GS  
32 196397GS  
33 195597GS  
35 198460GS  
36 192940GS  
38 198890GS  
39 194828GS  
40 198889GS  
. . . . . . . Barrel, Hinges with Hardware  
198910GS  
ASSY, Duct, Engine Air  
. . . . . . . Decals  
. . . . . . . Lug, Ground Connect w/Hardware  
. . . . . . . Bracket, Mounting Breaker  
w/Hardware  
198993GS  
ASSY, Support, Rail  
. . . . . . . Support Rail Engine End  
. . . . . . . Seal, Foam  
INSULATION, Front/Rear Door  
INSULATION, Roof  
PLUG, Dome  
. . . . . . . Decal, Rainproof  
7
8
9
B4300GS  
186173GS  
197493GS  
HHS, Trilobular, 1/4-20 x ½  
BUSHING, Snap, 1-3/8"  
BUSHING, Snap, 1-1/2"  
PLUG, Dome, 1-1/2"  
HHCS, 3/8 - 16 x 1  
WASHER, Flat, 3/8 - M10  
WASHER, Lock 3/8  
NUT, 3/8 - 16  
RETAINER, Hose  
KIT, Door, Hinge  
SET, Latch Key  
10 198461GS  
11 *  
KIT, Door Latch  
12 *  
* - Items without part numbers are common fasteners and  
are available at local hardware stores.  
13 *  
14 *  
15 200438GS  
ASSY, Door  
. . . . . . . Weldment Door  
. . . . . . . Insulation  
. . . . . . . Barrel Hinges with Hardware  
. . . . . . . Decals  
5
 
Exploded View & Illustrated Parts List - Control Panel  
Item Part #  
Description  
Item Part #  
17 205394GS  
18 205395GS  
19 *  
Description  
1
198911GS  
ASSY, Cover, Circuit Breaker w/  
Decals  
DECAL, Caution, Electric Shock  
DECAL, Warning Shock  
NUT, 1/4 - 20  
2
3
4
5
6
7
8
9
*
SCREW, 10 x 0.62, Plastite  
BREAKER, Circuit 60A, 2P  
BRACKET, Mounting Breaker  
LUG, Ground Connect  
BOLT, 1/4-10 x 1, Plastite  
FUSE, Auto Type 15 Amp  
ASSY, Control Panel  
SCREW, PT, M4 - 1.79 x 16.0  
ASSY, Duct, Engine Air w/ Decals  
DECAL, Terminal Block  
DECAL, Ground, Neutral  
DECAL, Warning, Outdoor Install  
DECAL, Caution, Standby  
DECAL, Warning, Auto Start  
201089GS  
192770GS  
199011GS  
191991GS  
198573GS  
196655GS  
197492GS  
21 *  
WASHER, Shakeproof, Ext M6 1/4  
HHCS, 1/4 - 20 x 3/4  
22 *  
Items Not Illustrated  
201090GS  
HARNESS, Wire, CTL Board to  
Engine/Alternator  
HARNESS, Wire, E1 & E2 Sensing  
CONNECTOR, Terminal, 2 Pin  
CONNECTOR, Terminal, 10 Pin  
198517GS  
198515GS  
198516GS  
10 198910GS  
12 198549GS  
13 198550GS  
14 205393GS  
15 193297GS  
16 205392GS  
* - Items without part numbers are common fasteners and  
are available at local hardware stores.  
6
BRIGGSandSTRATTON.COM  
 
Exploded View & Illustrated Parts List - Alternator  
Item Part #  
Description  
1
2
3
4
5
6
7
9
192970GS  
BRACKET, Drive End  
SCREEN, Protection  
BOLT, Shaft Stay  
SCREW, Socket Head Cap  
FRAME and Stator  
PLUG, Rubber Grid  
GRID  
192973GS  
B4908GS  
*
192969GS  
192962GS  
192966GS  
192967GS  
BOX, Terminal Lid  
TERMINAL BOARD  
WASHER, Flat, #10 - M5  
NUT, 10 - 32  
10 192968GS  
11 *  
12 *  
13 192974GS  
14 *  
CAPACITOR  
PPHMC, 10 - 32 x 3/4  
DIODE  
15 192972GS  
16 192971GS  
17 *  
18 *  
19 *  
ASSY., Rotor  
SCREW, M8 x 1.25 x 35mm  
WASHER, Shakeproof, Ext M6 - 1/4  
NUT, 1/4 - 20  
* - Items without part numbers are common fasteners and are  
available at local hardware stores.  
7
 

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